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What Is Lubrication?

What Is Lubrication?

Read the whole story on Machinery Lubrication here.

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Wes Cash, Noria Corporation
Tags: industrial lubricants, synthetic lubricants, greases

What Is Lubrication

Lubrication is a word that’s often used in regards to machinery reliability and maintenance, but what is lubrication? The dictionary defines lubrication as the application of some oily or greasy substance in order to diminish friction. Although this is a valid definition, it fails to realize all that lubrication actually achieves.

Many different substances can be used to lubricate a surface. Oil and grease are the most common. Grease is composed of oil and a thickening agent to obtain its consistency, while the oil is what actually lubricates. Oils can be synthetic, vegetable or mineral-based as well as a combination of these. The application determines which oil, commonly referred to as the base oil, should be used. In extreme conditions, synthetic oils can be beneficial. Where the environment is of concern, vegetable base oils may be utilized.

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Lubricants containing oil have additives that enhance, add or suppress properties within the base oil. The amount of additives depends on the type of oil and the application for which it will be used. For instance, engine oil might have a dispersant added. A dispersant keeps insoluble matter conglomerated together to be removed by the filter upon circulation. In environments that undergo extremes in temperature, from cold to hot, a viscosity index (VI) improver may be added. These additives are long organic molecules that stay bunched together in cold conditions and unravel in hotter environments. This process changes the oil’s viscosity and allows it to flow better in cold conditions while still maintaining its high-temperature properties. The only problem with additives is that they can be depleted, and in order to restore them back to sufficient levels, generally the oil volume must be replaced.

Types of OilReducing friction is a key objective of lubrication, but there are many other benefits of this process. Lubricating films can help prevent corrosion by protecting the surface from water and other corrosive substances. In addition, they play an important role in controlling contamination within systems. The lubricant works as a conduit in which it transports contaminants to filters to be removed. These fluids also aid in temperature control by absorbing heat from surfaces and transferring it to a point of lower temperature where it can be dissipated.

There are three different types of lubrication: boundary, mixed and full film. Each type is different, but they all rely on a lubricant and the additives within the oils to protect against wear.

Full-film lubrication can be broken down into two forms: hydrodynamic and elastohydrodynamic. Hydrodynamic lubrication occurs when two surfaces in sliding motion (relative to each other) are fully separated by a film of fluid. Elastohydrodynamic lubrication is similar but occurs when the surfaces are in a rolling motion (relative to each other). The film layer in elastohydrodynamic conditions is much thinner than that of hydrodynamic lubrication, and the pressure on the film is greater. It is called elastohydrodynamic because the film elastically deforms the rolling surface to lubricate it.

Wes Cash, Noria Corporation
Tags: industrial lubricants, synthetic lubricants, greases

What Is LubricationLubrication is a word that’s often used in regards to machinery reliability and maintenance, but what is lubrication? The dictionary defines lubrication as the application of some oily or greasy substance in order to diminish friction. Although this is a valid definition, it fails to realize all that lubrication actually achieves.

Many different substances can be used to lubricate a surface. Oil and grease are the most common. Grease is composed of oil and a thickening agent to obtain its consistency, while the oil is what actually lubricates. Oils can be synthetic, vegetable or mineral-based as well as a combination of these. The application determines which oil, commonly referred to as the base oil, should be used. In extreme conditions, synthetic oils can be beneficial. Where the environment is of concern, vegetable base oils may be utilized.

Lubricants containing oil have additives that enhance, add or suppress properties within the base oil. The amount of additives depends on the type of oil and the application for which it will be used. For instance, engine oil might have a dispersant added. A dispersant keeps insoluble matter conglomerated together to be removed by the filter upon circulation. In environments that undergo extremes in temperature, from cold to hot, a viscosity index (VI) improver may be added. These additives are long organic molecules that stay bunched together in cold conditions and unravel in hotter environments. This process changes the oil’s viscosity and allows it to flow better in cold conditions while still maintaining its high-temperature properties. The only problem with additives is that they can be depleted, and in order to restore them back to sufficient levels, generally the oil volume must be replaced.

Types of OilReducing friction is a key objective of lubrication, but there are many other benefits of this process. Lubricating films can help prevent corrosion by protecting the surface from water and other corrosive substances. In addition, they play an important role in controlling contamination within systems. The lubricant works as a conduit in which it transports contaminants to filters to be removed. These fluids also aid in temperature control by absorbing heat from surfaces and transferring it to a point of lower temperature where it can be dissipated.

There are three different types of lubrication: boundary, mixed and full film. Each type is different, but they all rely on a lubricant and the additives within the oils to protect against wear.

Full-film lubrication can be broken down into two forms: hydrodynamic and elastohydrodynamic. Hydrodynamic lubrication occurs when two surfaces in sliding motion (relative to each other) are fully separated by a film of fluid. Elastohydrodynamic lubrication is similar but occurs when the surfaces are in a rolling motion (relative to each other). The film layer in elastohydrodynamic conditions is much thinner than that of hydrodynamic lubrication, and the pressure on the film is greater. It is called elastohydrodynamic because the film elastically deforms the rolling surface to lubricate it.

 

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When is It Hot Enough for a Synthetic Oil?

When is It Hot Enough for a Synthetic Oil?

Synthetic Oil

Synthetic Oil

“My supplier is pushing hard to move his synthetic gear oils into my operation. His position is that the units run too hot for long-term use of mineral oils. At what temperature should I switch to a Synthetic Oil lubricant for a non-circulated gearbox?”

First, the term synthetic is very broad, so we assume you are referring to lubricants that are formulated using polyalphaolefin (PAO) synthetic oil base.

Synthetic Oil

There is no single temperature point that dictates a time to move to synthetics. The decision is dependent on equipment continuous loads and shock loads, equipment availability for routine maintenance, criticality of the application, component life cycles, lubricant life cycles and failure modes among other things.

Generally, the rate of lubricant degradation doubles with every 18 degrees F increase in temperature. Once formulated with antioxidant additives, PAO-based lubricants have a lower baseline rate of oxidative degradation. At low temperatures, a PAO’s increased oxidative life may not be noticeable, particularly if you have to change the oil at some point for other reasons. At higher temperatures, the synthetic may last noticeably longer.

Typically, you begin to notice the extra life provided by a PAO synthetic oil above 160 degrees F. If it is above 180 degrees F, and especially 200 degrees F, the difference in oxidative life becomes quite apparent. However, the point at which a change to synthetic is justified is dependent perhaps on a handful of additional “program management” parameters such as:

1. Do you intend to run your gear oils with an appropriate use of filtration and oil analysis to support life-cycle extensions for many years?

2. Are you currently doing oil analysis and performing condition-based changes?

3. Do you have, and have you communicated to your lab, oxidation limits that flag impending oxidation problems?

4. Does the machine’s operating temperature vary a great deal (a PAO’s high viscosity index enables it to operate across a wider temperature range)?

5. Do you have an effective contamination control program in place that will enable you to fully exploit the PAO’s extended life?

With the appropriate management strategy, a change to a high-performance product can actually cost considerably less than the equivalent mineral oil product type. Outside of these considerations, somewhere around 165 degrees F represents the point at which you probably should begin to consider the use of synthetics for the sake of lubricant longevity, if not for the sake of reliability.

Synthetic Oil

Synthetic Gear Oil

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AMSOIL INTERCEPTOR snowmobile oil | Amsoil snowmobile oil.

Amsoil Snowmobile Oil

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Amsoil snowmobile oil

INTERCEPTOR™ High Performance Synthetic 2-Cycle Oil (AIT)
A high-performance two-cycle oil with a performance emphasis on exhaust power valves. Excellent for all types of snowmobiles, motorcycles, personal watercraft, ATVs and jet boats. Contains high levels of detergent additives to prevent valve sticking. High quality replacement for manufacturer branded oils. Injector use or 50:1 premix. JASO FC, API TC

Amsoil Snowmobile Oil

Amsoil Snowmobile Oil AMSOIL INTERCEPTOR™ Synthetic 2-Cycle Oil is formulated with a proprietary blend of the finest synthetic base oils and additives available today. This unique AMSOIL Chemistry represents a breakthrough development in the field of two-cycle engine lubrication. The backbone of AMSOIL INTERCEPTOR 2-Cycle Oil is a specially developed molecularly saturated synthetic base oil. This, combined with a robust additive package, ensures exceptional lubricity, cleanliness and optimum clean-burning characteristics. Extensive research and testing, including a full snowmobiling season in severe Rocky Mountain applications, has proven that wear on cylinders, pistons and bearings is significantly reduced. And with up to 30 percent more detergency and dispersancy additives than typical two-cycle oils, Amsoil Snowmobile Oil AMSOIL INTERCEPTOR virtually eliminates hard carbon deposits that cause exhaust power valve sticking, ring sticking and preignition-promoting “hot spots” in the combustion chamber.

  • Helps prevents hard carbon deposits that cause exhaust power valve sticking and ring sticking.
  • Superior lubricity controls cylinder, piston and bearing wear.
  • Reduces smoke and odor associated with two-cycle engines.
  • Helps prevent plug fouling.
  • Provides exceptional SAE #4 cold temperature fluidity (-58°F pour point).
  • Versatile and excellent for all types of recreational equipment.
  • Protects against rust.
  • Helps prevent pre-detonation from combustion chamber “hot spots.”

 

Amsoil Snowmobile Oil

PRODUCT DESCRIPTION
AMSOIL INTERCEPTOR Synthetic 2-Cycle Oil is formulated with a proprietary blend of the finest synthetic base oils and additives available today. This unique AMSOIL chemistry represents a breakthrough development in the field of two-cycle engine lubrication.

The backbone of AMSOIL INTERCEPTOR 2-Cycle Oil is a specially developed molecularly saturated synthetic base oil. This, combined with a potent additive package, ensures exceptional lubricity, cleanliness and optimum clean-burning characteristics. Extensive research and testing, including a full snowmobiling season in severe Rocky Mountain applications, has proven that wear on cylinders, pistons and bearings is dramatically reduced. And with up to 30 percent more detergency and dispersancy than typical two-cycle oils, AMSOIL INTERCEPTOR virtually eliminates damaging deposits on piston skirts, ring grooves and exhaust power valves.

APPLICATIONS

AMSOIL INTERCEPTOR Synthetic 2-Cycle Oil is recommended as an injector oil or at a 50:1 mix ratio in carbureted, electronic fuel Injected (EFI) and direct fuel injected (DFI) snowmobiles, personal watercraft, motorcycles, ATVs and jet boats, including, but not limited to, those manufactured by Bombardier®, Yamaha®, Arctic Cat®, Polaris®, Kawasaki®, Suzuki® and Honda®.

It is recommended wherever JASO FC or API TC two-cycle oils are specified. INTERCEPTOR is a premium quality replacement for recreational equipment manufacturers’ branded two-cycle oils. It is compatible with most mineral and synthetic two-cycle oils, however, for best performance, mixing oils should be minimized.

400,000 Miles of Severe Snowmobile Field testing With No Deposit Buildup, Power Valve Sticking, Ring Sticking or Engine Failures.
Subjected to adverse field testing conditions in the Rocky Mountains, including long trail rides, high RPM powder riding and steep hill climbs, AMSOIL INTERCEPTOR demonstrated superior wear protection and outstanding deposit control.

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Amsoil snowmobile oil

Amsoil snowmobile oil

No carbon deposits are detectable in the functioning region of the exhaust power valves, resulting in “no stick” performance, continuous valve operation and reduced maintenance.

Amsoil snowmobile oil

Pistons show no scoring, little or no wear and no heavy deposits, and wrist pins show no discoloration from heat. In fact, the original machine markings on the pistons are still visible.
Cylinder head is clean with no deposits, preventing pre-ignition problems.

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Engine Fogging Oil

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Amsoil DOMINATOR – Synthetic 2-Cycle Racing Oil

 

Amsoil Dominator

Amsoil Dominator

Amsoil DOMINATOR®, an AMSOIL exclusive formulation, lubricates and protects high-performance two-cycle motors, both on and off the track. High-performance motors, particularly those that are modified, operate hotter and at higher RPM than recreational motors, and they need good oil for peak performance. DOMINATOR is engineered for racing. It has the right fi lm strength and clean-burning properties for “on the edge” operation.

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Amsoil Dominator

Super Film Strength

High-performance two-cycle motors have high compression ratios, which significantly increases combustion chamber heat and crankshaft bearing . Hot combustion processes quickly burn off and evaporate light oils and cause rapid piston expansion, decreasing piston-to-cylinder wall clearances. This promotes piston scuffing and possible seizure, and increased pressure on crankshaft bearings promotes metal-to-metal contact, wear and pitting. High heat and pressures require tough oil with better fi lm strength and more lubricity.

Amsoil DOMINATOR, constructed with AMSOIL heavy synthetic oil, handles high heat better
than mineral oils and provides improved fi lm strength and lubricity. DOMINATOR
reduces friction and provides an extra measure of protection against piston scuffing
and crankshaft bearing wear.

Amsoil DominatorAmsoil Dominator

Clean Burning

High combustion processes require the proper additives and oils to control deposits. Amsoil DOMINATOR contains strong, high-temperature detergent additives and highly pure AMSOIL synthetic oil. It helps prevent deposits that cause ring sticking, plug fouling and exhaust port blocking. Amsoil DOMINATOR is an optimized product for severe service.

• Provides excellent fi lm strength for high-heat, high-RPM motors
• Reduces friction for maximum power
• Recommended for use with coated or non-coated racing pistons
• Suitable for use with exhaust power valves
• Recommended for use with high-octane racing gas
• Burns clean; helps prevent ring sticking and plug fouling
• Provides excellent protection at 50:1 pre-mix or in injection systems

Amsoil Dominator

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